How Do You Cook a Pork Roast on the Grill? A Step-by-Step Guide to Perfect Grilled Pork

Grilling a pork roast is a fantastic way to bring out rich, smoky flavors while keeping the meat juicy and tender. Whether you’re planning a backyard barbecue or a special family dinner, mastering the art of cooking a pork roast on the grill will elevate your grilling game. In this guide, we’ll walk you through everything you need to know, from choosing the right cut to seasoning, grilling techniques, and resting your roast for the best results.

Choosing the Right Cut of Pork Roast

Not all pork roasts are created equal when it comes to grilling. Some cuts are better suited for quick cooking, while others benefit from slow, indirect heat.

Tenderloins and sirloins: These are lean, tender cuts that grill beautifully without falling apart. They cook relatively quickly and are perfect if you want slices that hold together.

Pork loin: A popular choice for grilling, pork loin is lean and benefits from marinating to stay moist.

Shoulder or butt roasts: These cuts are tougher and contain more fat, making them ideal for slow cooking or smoking on the grill, eventually shredding into pulled pork.

For a classic pork roast experience on the grill, pork loin or sirloin roasts are often the best bets.

Preparing Your Pork Roast

Marinating and Seasoning

Marinating your pork roast infuses it with flavor and helps keep it juicy. A great marinade might include ingredients like 7-Up (for sweetness and tenderizing), olive oil, soy sauce, brown sugar, Worcestershire sauce, garlic, and herbs such as thyme. Marinate the pork loin in this mixture for at least 8 hours, or up to 24 hours for maximum flavor penetration.

If you prefer a dry rub, mix spices such as brown sugar, salt, pepper, garlic powder, and paprika. Apply the rub generously all over the roast. For even cooking, you can tie the roast with kitchen twine, especially if it’s uneven in thickness.

Bringing to Room Temperature

Before grilling, remove the pork roast from the fridge and let it come to room temperature for about an hour. This step ensures even cooking and helps prevent the outside from overcooking while the inside warms up.

Setting Up Your Grill

For cooking a pork roast, it’s best to use a two-zone grilling setup:

Direct heat zone: For searing the roast.

Indirect heat zone: For slow roasting the meat through without burning.

If using a gas grill, preheat it to medium-high heat, around 375°F to 400°F. For charcoal grills, arrange the coals so one side has high heat and the other side has low heat.

Cooking the Pork Roast on the Grill

Step 1: Sear the Roast

Place the pork roast over direct heat and sear it for about 4 to 7 minutes per side. This creates a delicious browned crust that locks in juices. Keep the grill covered during searing to maintain heat, and watch for flare-ups from dripping fat.

Step 2: Roast Over Indirect Heat

After searing, move the roast to the indirect heat side of the grill. Close the lid and let it cook slowly for 40 to 90 minutes, depending on the size of your roast. The general rule of thumb is about 20 minutes per pound.

Use a meat thermometer to monitor the internal temperature. The USDA recommends cooking pork to a safe internal temperature of 145°F, followed by a 3-minute rest. Many grill masters aim for around 145°F to 155°F for optimal tenderness and juiciness.

Step 3: Rest the Meat

Once the pork roast reaches the desired temperature, remove it from the grill and let it rest, loosely covered with foil, for about 15 minutes. Resting allows the juices to redistribute throughout the meat, ensuring each slice is moist and flavorful.

Tips for Perfect Grilled Pork Roast

Use a meat thermometer: This is the most reliable way to ensure your pork roast is cooked perfectly without drying out.

Tie your roast: Tying helps maintain an even shape, which promotes uniform cooking.

Don’t skip the rest: Resting is crucial for juicy pork.

Adjust seasoning to taste: Feel free to customize your spice rub or marinade to suit your flavor preferences.

Keep the grill lid closed: This maintains consistent heat and smoky flavor.

Serving Suggestions

Grilled pork roast pairs wonderfully with classic barbecue sides like coleslaw, potato salad, grilled vegetables, or fresh rolls. A tangy apple sauce or mustard-based sauce also complements the pork beautifully.

Grilling a pork roast is a rewarding experience that yields a tender, flavorful centerpiece for any meal. With the right preparation, seasoning, and grilling technique, you’ll impress your guests and enjoy a deliciously smoky pork roast every time. Happy grilling!